Consequences of climate change on the quality and stability of spirits – Part 3

Mar 25, 2025 | Constituents, Maturation, Production

Ageing in wood is a highly complex phenomenon that has yet to reveal all its secrets. Spirits professionals are increasingly concerned about the potential consequences of climate change on evaporation and the quality of spirits aged in barrels. Can we anticipate and prevent the effects of global warming?
After exploring the origin and control of volatile compounds in spirits through fermentation and distillation, this final part focuses on the physico-chemical mechanisms involved in wood ageing. It discusses the impact of rising temperatures and presents adaptation strategies to limit evaporation while preserving the quality of the spirit.

The acceleration of global warming is a reality

Evolution of global average temperatures from 1850 to 2022

Among the potential impacts of climate change is a likely rise in the average annual temperature within maturation warehouses, often accompanied by a drop in relative humidity. Both factors have a significant influence on the physical and chemical dynamics of barrel ageing: they affect the rate and nature of evaporation, the respective losses of water and ethanol, the chemical evolution of the spirit, its sensory profile, and its physical stability.

Accurately characterizing the combined effects of temperature and humidity on barrel-aged spirits remains a complex scientific challenge.

Many parameters related to the choice of barrels and their environment come into play:

  • The size and shape of the barrel.
  • The type of wood (origin, drying process, thickness of staves, fine or coarse grain, level of toasting).
  • The storage method (upright or horizontal, in racks or rows).
  • The age of the barrel and its previous contents.
  • Its position in the cellar (near a door, at the end or middle of a rack, depending on the height, and other positioning factors….).
  • The cellar environment and its construction method – see the dedicated paragraph on this topic.

In addition to these parameters, certain practices also influence the ageing process:

  • Refilling barrels with eau-de-vie from the same batch or with similar characteristics (designation, age, etc.).
  • Temporarily transferring a batch to a tank for homogenization and to perform certain measurements (alcohol content, tannin levels, etc.) before returning it to barrels.
  • Transferring the spirit into larger barrels or casks.

At the same time, various physico-chemical mechanisms take place:

  • Direct extraction, by the alcohol, of certain low molecular weight compounds from the wood.
  • Breakdown, by the alcohol, of certain wood polymers (cellulose, hemicellulose, lignin).
  • Chemical reactions between the extracted wood compounds.
  • Chemical reactions between wood compounds and those inherent to the eau-de-vie.
  • Chemical reactions between compounds present in the eau-de-vie.
  • Evaporation of the most volatile compounds.
  • Concentration of non-volatile compounds.
  • Precipitation of compounds that become insoluble.

To better visualize this complexity—better than lengthy explanations—here are three diagrams illustrating these interactions.
They are the result of an analysis based on various bibliographic sources, which you will find at the end of the article.

Illustration of the complexity of the physical and chemical phenomena occurring during the ageing of spirits in barrels

Diagram 1: Overview of the main physical and chemical phenomena taking place at the interface

(*) The formation of these compounds is facilitated and accelerated by the toasting of the wood. However, excessive toasting may lead to their evaporation or degradation.

Diagram 2: Overview of the main physical and chemical phenomena affecting the volatile compounds of spirits in a wooden barrel

Diagram 3: Overview of the main chemical reactions between the different families of compounds in the spirit

In addition to the reactions illustrated in the previous diagrams, wood compounds extracted during ageing also interact significantly with the volatile compounds already present in the spirit (aldehydes, esters, sulfur compounds, phenols, etc.).
Various reactions such as oxidation, condensation, transesterification, and others contribute to the gradual development of balance between fruity, woody, spicy, and oxidative notes over the years.
These transformations also affect the aromatic perception — leading to a reduction in bright, fruity notes and the emergence of more complex aromas, such as rancio.

What do we know about the effects of humidity and temperature on ageing?

Impact on water and alcohol evaporation

  • When humidity is too low, barrel wood dries out, encouraging evaporation—often with more water than alcohol being lost. In tropical aging cellars, it is common to observe significant evaporation rates (6 to 10%), where warm air (25–30°C) becomes too dry, despite high relative humidity levels (85–95%). Under these conditions, the alcohol strength may remain stable or even increase.
  • Conversely, in cool environments with high humidity, total evaporation (water + alcohol) can be limited. Because the air is saturated with water vapor, it is the alcohol that tends to evaporate more.
  • The rate and nature of evaporation also depend on the type of wood used (its porosity), as well as on lesser-known phenomena such as osmotic effects around the barrel. Inadequate ventilation or tightly packed barrels can saturate the air with alcohol vapors, slowing down alcohol loss.

Impact of temperature on wood compound extraction

As temperature rises:
– Certain wood compounds become more soluble and diffuse more readily into the spirit.
– The spirit penetrates deeper into the wood, accelerating lignin breakdown.

Phenolic acids from the wood are among the main contributors to this acidification, lowering the pH (which reflects the spirit’s acidity).

This speed up extraction → leads to quicker acidification → and makes the spirit more reactive toward the wood.

Impact on spirit composition

  • When temperature rises and alcohol strength remains relatively high, combined with increasing acidity, evaporation intensifies. This accelerates oxidation and esterification reactions (alcohol + acid → ester + water). As a result, levels of certain light esters can rise significantly. For example, ethanol oxidizes to ethanal, which then forms acetic acid. Through esterification, this acid generates ethyl acetate—a key contributor to aromatic complexity, including notes like rancio. However, if the structure of the spirit is unbalanced, excessive ethyl acetate can become a flaw, making the spirit harsh. It’s all about balance—between volatile, aggressive compounds and heavier ones that soften their impact.

  • In a private study on rum ageing, I observed that when alcohol content remained above 65% vol., the formation of ethyl acetate (along with ethyl formate) increased exponentially. Concentrations were multiplied tenfold over a 10-year period.

Impact on the physical stability of the product

  • Unlike wines, spirits actually benefit from storage under variable temperature conditions. The alternation between heat and cold promotes the precipitation of certain natural compounds, such as fatty acids. In tropical climates, where this temperature cycling is absent, products that haven’t been cold-filtered and are rich in fatty acids often show greater physical instability once bottled.
  • If ageing conditions do not allow for a gradual reduction in alcohol strength, some compounds that are insoluble at the target final strength may precipitate later and cause stability issues.

Best practices to mitigate the effects of climate change on the quality of barrel-aged spirits

1- Define a clear ageing strategy

Before adapting practices to evolving climate conditions, it’s crucial to establish clear ageing objectives.
Beyond marketing constraints—such as the age stated on the label—the key is to define the desired organoleptic profile.
A useful approach may be to analyze and characterize commercial products that closely align with your desired profile, and analyze how spirits develop over time under specific practices and ageing durations.

Careful sensory monitoring is essential to understand how the spirit evolves and to adjust ageing conditions accordingly.

2- Track and manage critical parameters

Effective ageing requires regular monitoring and logging of key environmental and product parameters.
This allows producers to detect trends early and adjust conditions as needed to maintain product quality.

📌 Key parameters to monitor:

  • Humidity and temperature variations in the ageing cellar (ideally measured at various heights and distances from ventilation sources).
  • Moisture level of barrel staves upon arrival (1).
  • Changes in alcohol content and fill level after maturation begins.
  • Intensity of wood extraction, tracked via UV absorbance at 280 nm (2).
  • pH, as a marker of acidity evolution.
  • Concentrations of key volatile compounds (ethanal, acetal, ethyl acetate, higher alcohols, esters).
  • Routine sensory evaluation (3).

(1) Measured using pin-type wood moisture testers.
(2) Wood extraction monitored through UV absorbance at 280 nm.
(3) See the related blog post: “Best tasting practices”

If the monitoring reveals that the parameters are not evolving as expected, it is possible to preserve and even improve spirit quality by adjusting certain practices.

3- How to adapt barrel ageing conditions to reduce the impact of cellar warming?

There is no one-size-fits-all solution, but several adjustments can help maintain spirit quality in the face of rising ageing temperatures.
The key is to minimize aromatic degradation and stabilize the spirit’s maturation by managing:

  • Wood extraction – avoiding overly intense uptake that can overpower the spirit.

  • Evaporation – reducing excessive volume loss and controlling the concentration of volatiles.

  • The water-to-alcohol loss ratio – a key factor influencing the spirit’s sensory evolution.

  • The formation of volatile esters like ethyl acetate – which can become overpowering if not kept in check.

  • The precipitation of insoluble compounds – to improve the physical stability of the finished product.

3.1. Control ventilation and humidity

Properly managing airflow and humidity levels helps reduce excessive evaporation and maintain the overall balance of the spirit during ageing.

Best practices

  • Ventilation: In warmer seasons, ensure adequate airflow to prevent alcohol vapor buildup in the cellar.
  • Humidity: Keep humidity stable—ideally ensuring barrel wood doesn’t fall below 15% moisture. Even a simple water channel can help regulate ambient humidity.
  • Misting: Consider using a misting system when temperatures exceed 25°C to avoid excessive alcohol concentration in the air.

❌ Avoid

  • Spraying water directly onto barrels, as this can promote mold development.

i Be sure to check your local regulations concerning environmental and safety standards for spirit storage.

3.2. Adapting volume and dilution for more controlled ageing

When aromatic extraction has reached its peak but the spirit still needs time in barrel, several techniques can help slow oxidative and aromatic changes:

Suggested strategies:

  • Refill barrels regularly to limit oxidation and reduce evaporation losses.
    • Slightly lower the alcohol content to temper oxidation and esterification reactions (4).
    • Transfer the spirit into exhausted barrels to reduce further wood impact.
    • Opt for larger barrels to lower the surface-to-volume ratio and slow wood–spirit interaction.

i(4) The “Alcohol Adjustment” Boxette helps calculate the precise amount of water required for dilution, taking into account volume contraction due to water–alcohol mixing.

How cellar design influences the quality of barrel-aged spirits

The design and materials of an ageing cellar play a key role in the evolution of spirits, especially through their effects on humidity, temperature, and airflow.

  • Flooring: Earth or gravel floors help maintain higher humidity levels, reducing evaporation and preventing alcohol overconcentration. Conversely, concrete or dry stone floors create a drier environment, speeding up evaporation and aromatic concentration.
  • Wall materials: The choice of stone, brick, concrete, or wood impacts thermal insulation and humidity retention. Thick stone walls offer natural temperature buffering, while concrete may dry out the space and cause greater thermal variation.
  • Ceiling height: A low ceiling traps alcohol vapors and concentrates aromas in a confined space. Higher ceilings allow for better air circulation and more consistent ventilation.
  • Openings and ventilation: The presence of windows, vents, or grills helps regulate oxygen flow and dissipate alcohol vapors. Good ventilation avoids excess humidity and mold, supporting balanced ageing conditions.
  • Orientation and sunlight exposure: A north-facing cellar enjoys more stable temperatures, while south-facing ones are more affected by seasonal changes—potentially speeding up chemical reactions and intensifying wood compound extraction.

Each of these factors plays a role in shaping the aromatic profile of spirits, by modulating oxidation, evaporation, and wood compound extraction.

This is why the ageing environment and cellar architecture should be carefully assessed to ensure optimal control over maturation.

Specialized training on these topics is available at the International Center for Spirits and Eau-de-vie (CIDS) in Segonzac, France.

Conclusions

In response to the challenges posed by climate change, closely monitoring ageing conditions and making targeted adjustments are key to maintaining the quality of spirits in barrel.

This is where the true expertise of the Cellar Master or Master Blender comes into play: drawing on experience, regular analysis, and well-defined objectives, they fine-tune the ageing process to guarantee both stability and excellence in the final spirit.

Did you enjoy this article? If it raises any need for additional information or corrections, feel free to let me know.

Article co-written by:

Evelyne CHANSON – Expert in Wines and Spirits Control –  EC Consulting

and

Marc GIBOULOT – Œnologist and Expert in Wines and Spirits Production – MGCONSEILS W&CBSC

Bibliography

About the composition of oak wood and its organoleptic contribution

1987 – « Composition Chimique des Bois de ChĂŞne : composĂ©s phĂ©noliques, relation avec quelques propriĂ©tĂ©s physiques et chimiques susceptibles d’influencer la qualitĂ© des eaux-de-vie » – B. MONTIES – Connaissance Vigne Vin, 1987, 21, N°3, 169-190.

1995 – « Influence des procĂ©dĂ©s de tonnellerie et des conditions d’Ă©levage sur la composition et la qualitĂ© des vins Ă©levĂ©s en fĂ»ts de chĂŞne » – Pascal CHATONNET – Thèse de doctorat – Sciences biologiques et mĂ©dicales, Ĺ’nologie-ampĂ©lologie.

1996 – « Composition Chimique du Bois de ChĂŞne de Tonnellerie » – G. MASSON, J.L. PUECH, M. MOUTOUNET – Bulletin de l’O.I.V., 1996, 785-786.

2005 – « Comparison of volatile composition of cooperage oak wood of different origins (Quercus pyrecaica vs., Quercus Alba and Querpetra)” A. M. Jordao, J. M. Ricardo-Da-Siva, O. Laureano, Mitteilungen Klosterneuburg, 2005, 55, 22-31.

About the maturation of staves

1993 – « Les phĂ©nomènes liĂ©s Ă  la maturation du bois de chĂŞne pendant son sĂ©chage » – Nicolas VIVAS – Revue des Ĺ’nologues n°69 s | 01/11/1993.

About the impact of toasting on the production of aromatic compounds

1988 – « BrĂ»lage des Barriques de ChĂŞne et QualitĂ© des Vins du MĂ©doc » – Louis NOMDEDEU, Robert LEAUTE, Bertrand GRANDCHAMP, Corinne BONNICHON, Dominique LAURICHESSE, Pierrette TRICHET – Le Progrès Agricole et Viticole, 1988, N°22.

1993 – « The effect of cask charring on scotch whisky » – CLYNE J., CONNER J.M., PATERSON A., PIGGOTT J.R. – International Journal of Food Science and Technology, 1993, 28, 69-81.

1997 – « Identification of Volatile Compounds with a “Toasty” Aroma in Heated Oak Used in Barrelmaking » – Isabelle CUTZACH, Pascal CHATONNET, Robert HENRY, Denis DUBOURDIEU – J. Agric. Food Chem, 1997, 45, 2217 – 2224.

1999 – « Monitoring Toasting Intensity of Barrels by Chromatographic Analysis of Volatile Compounds from Toasted Oak Wood » – Pascal CHATONNET, Isabelle CUTZACH, Monique PONS, Denis DUBOURDIEU – J. Agric. Food Chem, 1999, 47, 4310-47318.

2003 – « Incidence du niveau de chauffe du bois sur une eau-de-vie de cognac logĂ©e en fĂ»t neuf : Étude pilote » – G. SNAKKERS, J.-M. BOULESTEIX, Sylvie ESTRÉGUIL, Jacqueline GASCHET, Odile LABLANQUIE, Annie FAURE et R. CANTAGREL, J. Int. Sci. Vigne Vin, 2003, 37, n°4, 243-255.
file:///C:/Users/evely/Downloads/ccambot,+Journal+manager,+snakkers37_4.pdf

About the ageing of eaux-de-vie

1993 – « Ellagitannins and lignins in aging of spirits in oak barrels » – Carole VIRIOT, Augustin SCALBERT, Catherine LAPIERRE, Michel MOUTOUNET- J. Agric. Food Chem, 1993, 41, 1872 – 1879.

2016 – « Vieillissement Tropical VS Continental »  – Cécile FORTIS – Fine Spirits Magazine – 2016, p27-31.

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About the specific ageing of wine-based eaux-de-vie

1990 – « Relationships between phenolic compounds of low molecular weight as indicators of aging conditions and quality of brandies » – DELGADO T., GOMEZ-CORDOVES C., VILLARROYA B. – Am. J. Enol. Vitic., 1990, 41, 4, 342-345.

1992 – « Elaboration et connaissance des spiritueux – Recherche de la QualitĂ©, Tradition et Innovation » – Roger CANTAGREL – Edition BNIC – 1er Symposium international de Cognac du 11 au 15 mai 1992 – p 562 Ă  577.

About the specific ageing of wine-based whisky

Les Livres de Chai de la Maison LINETI – « L’impact du cycle de production d’un fût sur les qualités organoleptiques du whisky » https://maisonlineti.wpenginepowered.com/livres-de-chai/

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